Émaillage robotisé et cellules d’émaillage

Gaiotto Automation est le spécialiste en systèmes d’émaillage robotisés et automatisés du Sacmi Group et distribue également en systèmes internes de manutention robotisés pour les cellules de coulage à haute pression

La robotique est notre métier

L’émaillage robotisé et les applications automatiques dans le domaine des sanitaires à marque Gaiotto.

> 40

ANS D’EXPÉRIENCE

> 1150

LIGNES D’ÉMAILLAGE ROBOTISÉ

3

MODÈLES DE ROBOTS D’ÉMAILLAGE

GA2000 EVO Robot

Robot for glazing

The use of the innovative GA2000 EVO Robot dramatically minimises human intervention in the glazing process, making it automatic and perfectly repeatable.

catalogue Info request

GA-OL EVO robot

Glazing robot

GA-OL EVO is the new Gaiotto robot, designed specifically for off-line programming, but also capable of using all the existing programming on GA 2000 EVO robots.

catalogue Info request

GA/F-OL robot

Robot for glazing

GA/F-OL is Gaiotto's recommendation for all those who wish to introduce an optimised automation solution in the form of a Fanuc robot. Full compatibility with the Gaiotto off-line programming software package.

catalogue Info request

SMART OFFLINE NG

Programming software for Gaiotto robots

SMART Offline NG is an exclusive software package, fully developed by SACMI, that lets manufacturers program robot missions without halting the production process. Extremely user-friendly, Smart Offline NG lets manufacturers create a ‘digital twin’ of the robotic module (robot, turntable, spray gun etc.) and consequently define a program to execute a specific task on the actual object.

catalogue SMART-OFFLINE Info request

Mass Control

Automatic glazing control system

Mass control is the exclusive Gaiotto system to control glaze delivery to the spray gun for perfect glaze coating.

catalogue Info request

Inspection and glazing booths

Stainless steel booths with filtration systems

These booths are structures equipped to carry out finishing operations in enclosed areas segregated from the working environment and equipped with special systems for catching processing waste.

catalogue Info request

Siphon glazing machines

completion and accessories for glazing systems

Siphon glazing machines are designed to glaze quickly, efficiently and cost-effectively without any waste the most hard-to-reach parts of WC bowls such as the inside of rims and siphons.

catalogue Info request

GDA80 low pressure spray gun

Spray gun specially designed for robotised applications

High product atomisation capacity, with the possibility of replacing two standard guns with one GDA 80 in many installations. Reduced number of wear parts, thanks to the membrane closure system.

catalogue Info request

Glazing carousels

Plant engineering solutions for automatic glazing

This is the most commonly used device in robotised glazing cells; it allows the performance of the cells to be improved. The main advantage is the separation between the piece changeover time and the glazing time.

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Foot cleaner

Plant engineering solutions for automatic glazing

The system is designed to allow fo thorough foot cleaning by using rotating sponges positioned so as to cover the entire surface of the piece which must make contact to the kiln car plate.

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Centring systems

Plant engineering solutions for automatic glazing

Vision system equipped with a Touch Screen PC and a video camera, which helps the operator accurately position the piece. The system communicates with the PLC via ethernet.

Info request

Bar conveyor

Plant engineering solutions for automatic glazing

Very simple construction system easy to keep in operation, it is mainly used for the unloading phase.

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Belt Conveyor

Plant engineering solutions for automatic glazing

The system is used for linear workpiece transfers from one workstation to another. The machine configuration is suitable for interfacing with automatic loading and unloading systems.

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Linear transfer unit

Plant engineering solutions for automatic glazing

System used for linear workpiece transfers from one workstation to another.

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Angle transfer unit

Plant engineering solutions for automatic glazing

System used for angular workpiece transfers (3 movements) from one workstation to another. Simple and practical system for compact solutions.

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shuttle transfer unit

Plant engineering solutions for automatic glazing

The shuttle transfer unit ensures automation of the workpiece loading-unloading phases, allowing a wide working area to be covered. Functional system especially suitable for large surfaces developing lengthwise.

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Handling robot

Plant engineering solutions for automatic glazing

The key requirement of each cell today is relieving the operator from the most demanding operations. Anthropomorphic robots have become the number one go-to solution for workpiece handling and manipulation in automatic islands.

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Gantry robots

Plant engineering solutions for automatic glazing

A gantry loader is a wide-range transfer unit transferring workpieces to several lines or several levels within a single area. Dimensions and type of operation can be customised according to actual system requirements.

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VISUS vision system

Plant engineering solutions for automatic glazing

System designed to recognise a set of previously programmed pieces indicating their position and orientation with respect to a sample piece.

Info request

Robot assisted rim glueing

Integrated solution in Sacmi High Pressure casting cells

If the rim is to be glued, the robot picks up the tool connected to the glue tank and applies the glue, and while waiting for the casting machine to complete its cycle, changes the tool by picking up the specially provide grippers.

Info request

Robot assisted demoulding

Integrated solution in SACMI High Pressure casting cells

During demoulding from the casting machine, the interconnecting robot handles and manages a gripping tool specially provided and designed according to the type of workpiece.

Info request

Lignes de productions de sanitaires en Acrylique

Gaiotto se propose dans le secteur des sanitaires en tant que fournisseur de cellules robotisées conçues spécifiquement pour la production de sanitaires en acrylique tels que les plateaux de douche, baignoires, jacuzzi et lavabos.

Forte de plus de 25 ans d'expérience dans le secteur de la robotique et de l'automatisation, Gaiotto est en mesure de réaliser n'importe quel type de cellules avec différents niveaux d'automatisation.

Le pivot central des cellules sont les robots de pistolage Gaiotto GA-2000 et FA-OL en mesure de gérer des applications avec résine et fibre de verre (coupe/pulvérisation), généralement pour renforcer les plaques embouties avec des produits tels que le Gel-Coat, adaptés au revêtement de moules pour lavabos ou plateaux de douche.

Lignes de productions de sanitaires en Acrylique