IN-LINE AND STAND-ALONE EQUIPMENT FOR MACHINE VISUAL INSPECTION OF CERAMIC TILES.

SACMI and Italvision design and develop inspection systems across the entire ceramic line.
 

Move over the image to see the available vision systems

This representation is functional for understanding the correct allocations of devices

  • PRE-DRYER

    • Optima +
    • MDX


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  • EXIT DRYER

    • Optima +



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  • GLAZING

    • OneVision
    • Optima DHD
    • Line UP

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  • KILN EXIT

    • Flawmaster +
    • BreakVision
    • PlanVision
    • Optima Kiln
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  • SORTING LINE

    • Flawmaster +
    • Advancheck +


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  • SQUARING

    • DiaVision
    • CheckVision


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  • LAPPING

    • ShineVision
    • BreakVision


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PRE-DRYER
exit dryer
Smaltatura
kiln
Sorting
Squaring
Lapping
Glazing ExitDryer kiln Lapping PreDryer Sorting Squaring
vision for ceramics map

Optima DHD

VISION SYSTEM FOR PRINT QUALITY CONTROL

Solution with dual function:

  • Installed between two printers for the system to detect the position of the first print and transmit it to the next printer in order to synchronise the second print on the first.

OneVision

Automatic inspection system with advanced self-learning for unfired product classification

Advanced self-learning system for unfired material inspection. In addition to automatically detecting defects - and the possibility of automatically rejecting non-compliant products - the system provides real-time reports on recurring defects, allowing prompt action to correct the process. ONEVISION automatically adapts to production conditions, such as variations in brightness, moisture, temperature and tone, reduces the likelihood of false rejects and boosts overall quality under all manufacturing conditions.

Line UP

Optical synchro-alignment device for correct positioning of images on tiles transiting through the digital decoration line

Optical synchro-alignment device designed for optimal control of complex decoration lines and multiple machines in sequence. LINE UP incorporates the advanced optical roto-shift function, streamlining the correct positioning of images on tiles transiting through the digital decoration line.

Flawmaster +

An advanced system capable of detecting any type of defect on ceramic surfaces, simply, quickly, accurately and consistently

Precision, compactness, user-friendliness and immediacy of operation are the hallmarks of FLAWMASTER +, an Italvision-designed system designed to keep pace with the fast-evolving worlds of design, decoration and textures. Simple, fast, accurate and consistent, the system detects any type of ceramic surface defect, classifying tiles and using feedback data to adjust the process.

BreakVision

VISION SYSTEM FOR CONTROL AT KILN EXIT

User-friendly solution for the measurement and detection of tiles with surface structural defects.
This system allows achieving a preventive and immediate extraction of broken or structurally defective parts, thus reducing problems along the line.

PlanVision

FLATNESS CHECK

Implemented at the kiln exit, it allows in-line flatness control to keep the firing cycle under control.

Optima Kiln

Tone, flatness, size and defect inspection

A vision system designed to keep pace with the digital evolution of SACMI kilns. Optima Kiln combines precise, accurate inspection – color, flatness, size and defects – with the ability to use feedback data to perform real-time kiln parameter correction.

ShineVision

VISION SYSTEM FOR INSPECTION AFTER LAPPING

Implemented at the exit of the lapping line, the system not only checks and measures the degree of gloss of the entire surface, but also performs a check on the uniformity of processing, highlighting micro surface defects such as scratches or marks due to processing anomalies. It performs a preventive control downstream of lapping, signalling anomalies.

BreakVision

VISION SYSTEM FOR CONTROL AT KILN EXIT

User-friendly solution for the measurement and detection of tiles with surface structural defects.
This system allows achieving a preventive and immediate extraction of broken or structurally defective parts, thus reducing problems along the line.

Optima +

VISION SYSTEM WITH CAMERAS FOR QUALITY CONTROL ON THE RAW SLAB.

Solution for automatic monitoring of the physical characteristics of semi-finished products after compaction. Installed both downstream of Continua+ and downstream of the dryer, Optima+ avoids manual checks and reduces the risk of errors and production downtime, maximising process efficiency.

MDX

MDX

X-RAY DENSITY MEASURING DEVICE

The MDX is a process control system that performs real-time data measurements on just-formed, unfired slabs and tiles. It lets manufacturers obtain the correct slab/tile density quickly at the start of a batch. As production continues it executes real-time monitoring of thickness and density at various points on the slab/tile, allowing fast detection of any deviations. It does so by continuously measuring (without stopping production or damaging the slab) compacted slab density and thickness with a low-power X-ray system. MDX offers excellent reading accuracy and reading repeatability and has very low X-ray emissions.

Flawmaster +

An advanced system capable of detecting any type of defect on ceramic surfaces, simply, quickly, accurately and consistently

Precision, compactness, user-friendliness and immediacy of operation are the hallmarks of FLAWMASTER +, an Italvision-designed system designed to keep pace with the fast-evolving worlds of design, decoration and textures. Simple, fast, accurate and consistent, the system detects any type of ceramic surface defect, classifying tiles and using feedback data to adjust the process.

Advancheck +

DIMENSIONAL, DIAGONAL AND FLATNESS CONTROL

Simple and intuitive dimensional and flatness control that can be interfaced with any sorting line and with fully automatic format change.

Optima +

VISION SYSTEM WITH CAMERAS FOR QUALITY CONTROL ON THE RAW SLAB.

Solution for automatic monitoring of the physical characteristics of semi-finished products after compaction. Installed both downstream of Continua+ and downstream of the dryer, Optima+ avoids manual checks and reduces the risk of errors and production downtime, maximising process efficiency.

CheckVision

VISION SYSTEM FOR DIMENSIONAL MEASUREMENT AND CONTROL OF EDGES, CORNERS AND CHAMFERS AFTER GRINDING

Implemented at the exit of the grinding machine, the system not only performs a dimensional and diagonal check, but also checks the integrity of the corners, edges and chamfer. It performs a preventive check downstream of the grinding machine, signalling anomalies in the process and sending feedback to the squaring machine.

Diavision

DIMENSIONAL AND DIAGONAL CHECK

Implemented at the exit of the grinding machine, the system performs a dimensional and diagonal check by sending feedback to the squaring machine.

detected Defects

WORK-SIZE FLATNESS' DIAGONALS COLOR DEFECTS SURFACE DEFECTS BRILLIANCE BEVEL SCRATCHES BREAKS TONE
OPTIMA +
OPTIMA DHD
ONE VISION
BREAKVISION
FLAWMASTER +
CHECKVISION
SHINEVISION
ADVANCHECK +
PLANVISION
DIAVISION
OPTIMA KILN

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