Closures preforms containers

DIGITAL MANUFACTURING

THE BENEFITS OF THE PROFITABLE DIGITAL REVOLUTION

Digitalizing processes brings major benefits, as SACMI clearly demonstrates with a presentation of the key 4.0 development areas on its cap and PET preform production lines:

  • SMART PACK
  • HERE
  • SMART CARE

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DIGITAL MANUFACTURING

SMART PACK

PREMIUM ON-BOARD FUNCTIONS

Hardware and software designed to ensure fast, precise action on the production process.

Advanced features that maximize flexibility, real-time adjustment precision during production.

SMART PACK

WHAT’S SMART PACK FOR?

  • It ensures process stability and continuous production via intelligent monitoring of data and machine behavior. A key example, shared by several machines, is the hydraulic system, in which SMART PACK:
  1. Monitors and predicts problems that stem from hydraulic oil contamination or performance loss
  2. Prevents any damage to components, optimizing maintenance tasks.

THE ADVANTAGES OF SMART PACK

  • Simple, user-friendly HMI
  • In-line product quality control
  • In-line process quality control
  • Fast self-adjustment to ensure production stability

CCM - SMART PACK

  • Significantly shorter dose insertion adjustment time
  • Lower preventive maintenance costs for the hydraulic system
  • Longer mold lifespan through effective prevention of condensation
  • Prevention of problems caused by coolant mixture decay
  • Prompt identification of any loading of an incorrect resin.

CCM - SMART PACK

IPS - SMART PACK

  • Reduction in preventive maintenance costs for the hydraulic system
  • Prevention of problems caused by coolant mixture decay

IPS - SMART PACK

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HERE

PLANT SUPERVISOR

HERE is an innovative M.E.S. (Manufacturing Execution System) developed by SACMI to provide integrated digital control of data and processes, from raw materials to shipment. Modularity and scalability mean HERA can gradually be extended, letting manufacturers implement new functions via a co-design approach that results in a tailor-made configuration. In-depth know-how and the ability to provide cutting-edge plant engineering and software solutions make SACMI the perfect plant digitalization partner.

HERE

WHAT’S HERE FOR?

• Real-time performance indictor (KPI) monitoring
• Monitoring and tracking of individual production batches
• Maintenance planning on multiple lines, optimizing tasks and supplies

THE ADVANTAGES OF HERE

  • User-friendly, modular and scalable

    HERE is an M.E.S. (Manufacturing Execution System) that’s operational right from the initial installation, providing essential functions and ready-to-use content. Further HERE functions can be implemented at later stages. HERE configuration is always customer-specific, meeting every precise need.

  • Integrated data management

    Integrated data management
    HERE performs automatic, integrated data gathering and processing. This saves time and prevents the errors that can stem from manual data entry, creating a smooth information flow that is shared throughout the plant.

  • Full control

    HERE ensures constant monitoring of line operation, manufacturing progress and everything else that happens in the plant, from raw materials to production.

  • Perfect ERP-plant connection

    HERE puts the Operational Technology area in contact with the Information Technology area, with a sharp focus on cyber security issues.

  • Digitalization of production

    HERE is a major step towards process automation: together with optimized web technology for mobile devices such as tablets and smartphones, it accelerates you towards achieving a connected, paperless smart factory.

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SMART CARE
IN-CLOUD IoT PLATFORM AND SERVICES

SMART CARE runs continuous, in-depth medium-long term health checks on your machines. All with one overriding purpose: to help you make the best decisions.

SMART CARE<br>IN-CLOUD IoT PLATFORM AND SERVICES<br>

WHAT’S SMART CARE FOR?

• It allows objective assessment of what the technology’s worth
• Processes business role-specific KPIs
• Maximizes machine performance by monitoring KPIs and ‘machine/line health’
• Predicts required tasks via AI analysis
• Uses AI to analyse large amounts of data collected in the cloud

THE ADVANTAGES OF SMART CARE

  • Lets you maximize machine performance thanks to precise info on conditions
  • Accurate operating data ensures only necessary maintenance is carried out
  • You know when maintenance needs doing in advance, ensuring minimum downtimes

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Please feel free to contact us for more information or enquiries

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